But my thinking isn't the same as most. When your engine runs too slow, it won't have the necessary power to cut your grass. 0000087268 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Download or purchase Honda Engine owners' manuals for the GC160. super high idle/surge but when it's under load it preform normally. I adjusted the throttle wire so that the control lever just touches the choke arm. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Look for a plastic screw with a Phillips head bolt. Use flathead screwdrivers to wedge it up. I have checked for binding, the throttle lever works smooth. 0000041785 00000 n 0000000016 00000 n #2. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. JavaScript is disabled. I never split the case on a motor before, but would like to attempt to. Keep an eye out for the tiny spring attached to the top. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. 0000001838 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. 0000086532 00000 n You'll have to set it so it won't overspeed. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. I don't have the money to get this fixed now. trailer Its been very good otherwise. It turns out the gas cap is EXTREMELY poorly vented. 0000092227 00000 n I have taken the engine apart and replaced the governor but still have the problem (governor not working). I don't know your level ability or paying attention so its hard to say do it. 0000072311 00000 n What would you do? 0000045867 00000 n startxref Where would be the best place to order parts from if I decided to repair it myself. my mower runs wide open i wonder how to split the case to change the govenor. Your job is to figure out what is causing the mix to be off. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Step 1. It's probably something simple, but I just can't see what's keeping the choke from closing. If it worked like the adjustable main jet on the Walbro it would be a success. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. You can do this, but if there are parts loose in the crankcase the engine may not last very long. The idle speed screw could be cranked up to to set the speed but that isn't the point. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000011083 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. 0000087488 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 6 0 obj <> endobj 0000019062 00000 n You mentioned that the motor would NOT have to be removed from the deck to seperate it. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Loosen this screw a little. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. I want granite, too old. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. 0000035107 00000 n 0000005664 00000 n 0000013276 00000 n After you get it out, you should clean it with the carb cleaner. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. To fix this, back off the adjuster a touch until the mower is free to reverse. 0000005292 00000 n 0000007776 00000 n Anything you unhook needs to be hooked back correctly. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. As you do so, check the gasketsworn ones need to be replaced. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Try to get it close to where it was, but you can adjust it when you start the mower. All of the springs are in place as far as I can tell. Taking the carburetor apart and cleaning it is time-consuming but not difficult. %%EOF 0000001496 00000 n I tried with two new carburetor and the resul is exactly same thing, high rpm. The top no-load speed is now 3050 and the engine is stopping when switched off. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Loosen this screw a little. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Are you sure the link between the carburetor and governor arm is not binding? Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000004902 00000 n When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . $150 a fair price? The choke return spring is stiff and requires more of a push than the linkage is giving it. I had him fire it up again, and this time it revved like a new mower! I will check this again. . 'T&^t.pO bux}Bw,48Mco I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000003674 00000 n First, spray the carb cleaner and remove the dirt and gunk. Every hole needs to be clear of dirt. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Turn the key in the ignition to start the engine. 0000012088 00000 n The engine serial # is GJAE1576258. 0000054662 00000 n It improved the performance of my Honda HRR216 mower with the GCV160 motor. Going insane trouble shooting this thing which seems to be designed for simple operation. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. I'm a homeowner and I like to do things myself. 0000072552 00000 n The choke will open by itself as the motor warms up. 0000008928 00000 n It is helpful on adjusting the governor. Before you get started, we recommend you disconnect the spark plug cap. 0000093036 00000 n Back in the day, lawnmowers had a throttle. 0000002323 00000 n I suspect we might have damaged the governor at that time but don't know how. For tools, you will need screwdrivers and a socket wrench. Your Honda may have an auto choke. PLEASE HELP IF YOU CAN. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . If it still bogs down, have the engine looked at by an authorized dealer. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. For FREE. Your Honda may . HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! Its sealed with case bond rather then a gasket. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. If possible, regular unleaded gasoline is ideal. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. 0000013375 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Make sure the blade control lever is disengaged. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000003433 00000 n Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Remove the four 6 x 12 mm flange bolts. I don't know whatelse to try at this point. You really need a tachometer to confirm / adjust the engine speed. I think the owner's manual has these instructions or something similar. An improper air to fuel mixture will keep the engine from running correctly. How to Adjust Throttle Cables on a Honda Lawn Mower. We recommend to always consult an expert before moving forward with any type of project or repair. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. What a great idea, why didn't I think of that? If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Now that you have access to the carb, get ready to start taking pictures. For a better experience, please enable JavaScript in your browser before proceeding. Please advise. It poured fuel for a second or two and quit. 0000035008 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. 0000029246 00000 n I have Honda HRT216S3DA powered by GCV160 engine. 0000003498 00000 n Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. 0000092527 00000 n Please note: all information on this site applies to products sold in the . Any suggestions is welcome. You will need to check for dirt and clean. Download or purchase Honda Engine owners' manuals for the GCV190. The throttle lever is connected to a cable that runs to your carburetor. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. 0000106450 00000 n What is it you are trying to adjust? 0000003718 00000 n Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Try amsoil 0W40 synthetic Formula 4 stroke oil! So I knew it was a governor problem. I will not have to split the case after all. Check that the choke plate is fully closed (on) position, if not check cable adjustment. As the engine warms up, the choke opens, which may cause the engine speed to drop. Or debris got dropped in oil fill when checking oil level. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? These are some suggestions to prevent future carburetor problems. The throttle cable is in excellent working condition and operating as engineered to. I loosened the gas cap and got full flow. 0000008945 00000 n 0000001771 00000 n Start the engine and allow it to warm up to normal operating temperature. 0000003477 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. 0000009947 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. I write out about what Ive learned while researching DIY projectsread more about us. The main jet, main nozzle, or main nozzle air path could be clogged. Hunker may earn compensation through affiliate links in this story. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. The bolts run through the carburetor and mount it to the motor housing. Does this happen from hitting something like a rock or stump? The small hole on the end often gets plugged. 0000015985 00000 n It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. I am trying to adjust the top speed. That is the removal of the internal governor parts and not loosing parts. 0000075728 00000 n BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: If so, when cold, the choke plate should be closed, as per the picture. 0000002456 00000 n In this video I adjust the governor and show a few more things. 0000029345 00000 n This may works on Hondas and Honda clones. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Thanks so much for the info captferd! Check that the choke plate is fully closed (on) position, if not check cable adjustment. A fuel with methanol should contain no more than 5% methanol. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. Any thoughts, help or ideas would be much appreciated. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. 0000025957 00000 n Parts look up is available for all US engine models produced since 2004. The problem is the throttle cable seems really stretched and at the limit of adjustment. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000003310 00000 n 0000086969 00000 n 0000066417 00000 n Thats the idle adjustment screw. This is the idle/pilot jet. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Last year (2nd year) it ran very poorly but it ran/did the job. 0000031801 00000 n HMMM. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Let me know. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Have a new Honda GCV 160? Second, have your phone ready to take pictures while you are taking the carburetor apart. Thanks for the link. 0000003389 00000 n View attachment Throttle adjust honda hrb216.pdf. . Slide the throttle lever into the "choke" position. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Show more. Attempt this at your own RISK. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Required fields are marked *. Interesting reading. If it is dirty, replace it. 0000001436 00000 n xref The engine serial # is GJAE1576258. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. 0000036593 00000 n This post may contain affiliate links. Show more Show more Shop the. Posted on January 11, 2017 by Admin. Seems the more it ran the worse it got. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Make sure the throttle moves from idle to full open freely after making the adjustment. If I don't, it wants to open full and run full like its sprung open. 0000058269 00000 n HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Rather than taking a carb apart, some folks simply buy a new carburetor. Move the throttle control away from CHOKE once the engine is warm. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000018827 00000 n Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. Continue taking the carb apart and cleaning. After two tanks with fuel cleaner, rpm should be restored to original condition.

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